Automated to the right position ... when welding flanges to template pipes
The most complicated precision-fit pipe constructions between two given connecting flanges can be produced quickly and easily with the computer- supported ROBOFIX. Employing this device shortens the working time, because the correct flange connecting points are generated automatically, e.g. by directly using the measuring data of the SCOPELINK isometric device.
ROBOFIX precisely replicates the correct alignment of the flange planes as well as the rotation angles of the flanges (as measured on-site) in the pipeshop.
The prefabricated pipe only has to be positioned between the aligned flanges of ROBOFIX and tacked to them. Using this device it is possible to tack flanges with 4, 6, 8 or 10 holes to the bent pipes. Quality assu- rance is provided throughout the entire manufacturing process since the position of the connecting flanges and the design of the pipe configuration are constantly checked.
After the flanges have been spot welded the template pipe is carried to a welding workplace, where the flanges are definitely welded to the pipe. In this way the completely prefabricated pipe can be transported to the jobsite and installed at perfect fit. Features / Equipment | | • | Precise positioning of the pipe flanges according to the on-site measured assembling situation, considering the correct rotation angle and the hole locations of the flanges, | | • | Direct input of the positioning data aquired by the SCOPELINK measuring device is possible, | | • | Very rugged gantry with precise guide rails, driven by servo-motors, | | • | 3D flanges with hemispherical orientation, driven by servo-motors, | | • | Hydraulic locking device for fixation of the assembling situation, | | • | Mobile control board with touch-screen PC, control and visualisation software is pre-installed, | | • | Integrated collision checks, | | • | Positioning device capable for 4-, 6-, 8- or 10-hole flanges. |
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_ The ROBOFIX control computer displays the correct pipe course.
 The pipe is correctly positioned between the flanges.
 The flanges are spot welded to the template pipe.
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